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  #1  
Old 01-20-2009, 04:45 PM
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Unhappy Rough out dilemma

I bought a small band saw ( 56 inch blade ) so that I would not have to buy roughouts from catalogues. My problem is that most in the round carving patterns have more than one side pictured. How do I cut two or more aspects of the same figure without eliminating the original ? For example, I have a simple dolphin pattern, I have cut the profile, now how do I cut the top and bottom views without ruining the profile that I have already cut?
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Old 01-20-2009, 04:56 PM
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Default Re: Rough out dilemma

As far as I know the recommended methodology for bandsaw cutting of roughouts, is to tape the sides back on after making your cuts. So for example - from the front face I'd cut the left and right profiles, then tape those back on. Then move onto the side to cut the front and back profiles. This way you're always working with square stock making the cuts much easier and safer. This is what has worked well for me anyway.

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Old 01-20-2009, 04:56 PM
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Default Re: Rough out dilemma

I take the pieces I just cut off, place them back in their original position, and wrap a strip of masking tape clear around the block to hold them in place. Turn the block and cut out the other view.

Others on the list use a spot of hot melt glue to hold the cut-offs in place, and others use a piece of double-stick tape. Still others don't cut all the way through, but leave a small area uncut to hold the cut-off in place. These are easily cut with a knife or chisel after the other view is cut...

Whatever you do, DO NOT try cutting out the second view with an rounded or uneven surface against the saw table. This is an invitation to disaster.

Hope this helps...
Claude

<edit> One more piece of advice: When you need to back the saw blade out of a cut, turn off the saw first. It is very easy to pull a blade off the wheels when backing out, and loose moving bandsaw blade can do awful things to your saw, your hands, your wood, etc. </edit>
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Last edited by Claude; 01-20-2009 at 04:58 PM.
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Old 01-22-2009, 12:38 AM
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Thumbs up Re: Rough out dilemma

Thanks for the information, you guys are the greatest. I never would have thought of putting the block back together. I am still sort of intimidated by the band saw so I will not be attempting anything complicated for a while. Thanks again, I am off to try out your suggestions.
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Old 01-22-2009, 10:23 AM
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Default Re: Rough out dilemma

Hi Windrunner,
using just a tiny dob of wood glue to put the pieces back together works well also. It usually dries in 30 minutes or less, enough to continue cutting the second profile out, then knock the glued pieces off with a couple of taps from a hammer. Also, becareful when tracing the second profile on the wood, that it corresponds to the first profile in direction. In other words, if you aren't paying attention you can get the second profile backwards to the first profile...speaking from personal experience here....a very very early lesson...LOL. Good luck and be sure to post pics of your efforts.
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Old 01-22-2009, 10:25 AM
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Default Re: Rough out dilemma

PS. fear is good. you will keep your fingers intact with a little healthy fear/respect....LOL.
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Old 01-22-2009, 07:17 PM
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Default Re: Rough out dilemma

Next time I cut a double profile out I will take pics of the process. This question has come up several times and a visual would really help beginners. It would of for me.

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  #8  
Old 01-22-2009, 09:19 PM
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Default Re: Rough out dilemma

I just want to add to what others have said, if you don't already know, be careful cutting on the bandsaw within tight turns. That is when your most likely to bind a blade. On small saws, when you bind, the blade either breaks or can dislodge off the wheels, either way can scare you to death and your hands are right in the area. Never wear gloves. If you do as the others have suggested you should do fine. Good luck and be safe.
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